Custom Mailer Boxes

Another reason why mailer shipping boxes are super popular is that they can be utilized in many industries. Some of the industries that frequently use these boxes are:

• E-commerce
• Subscription services
• Retail
• Food and beverage
• Cosmetics
• Jewelry
• Electronics
• Pharmaceuticals
• Gift packaging
• Promotional products
• Others

E-Commerce Businesses Can Use Durable Mailer Packaging Boxes For Shipping

Protection of products is essential and can help businesses supply the desired quality to their potential customers. In this case, they can consider that the brand is valuing their money. So, consumers prefer the same brand for their next purchase. If you want to keep your items safe from contamination and deformation, get the benefits of our sturdy custom box mailer. These mailer shipping boxes are designed to keep your items safe from damage during display, showcase, transportation, and more. To take one step forward, we also offer custom mailer boxes with inserts that add an extra layer of protection for your products. 

We offer different types of box inserts such as:

• Foam Box Inserts
• Corrugated Cardboard Box Inserts

We offer different types of promotional inserts such as:

• Thank You Cards Inserts and Personal Notes
• Discount Codes
• Instructions and Information

These mailer custom boxes are made up of durable materials that can help you protect your products from all hazards such as dust, moisture, UV rays, and more. Now being the leading custom mailer packaging supplier in the USA we only use high-quality eco-friendly materials such as cardboard, kraft, paperboard, corrugated, and more. So, which packaging materials have you decided to use for your products?

Delight Your Customers With Our Custom Mailer Gift Boxes

Gifting is important for brands and individuals to appreciate their belongings or introduce their products. Elegantly designed mailer gift boxes help brands build long-term relationships with customers and spread their brand awareness. Furthermore, these boxes are also excellent branding tools for businesses, helping them send corporate gifts to their employees with style and an exclusive touch, helping them win employees’ trust. So, are you ready to make your customers’ loved ones feel special through our mailer gift set boxes?

No Packaging Style Can Beat The Unboxing Experience Of Customized Mailer Boxes

At Packlim, we have been helping businesses for a long time. During this time we have collaborated with hundreds of businesses. Most of the time business owners tell us why providing a memorable unboxing experience matters.

A study conducted by the University of Twente shows that 72% of consumers state that packaging design and unboxing experience influence their buying choices.

Now being the client of Packlim we do not want you to miss 72% of the repeated customers. And that is why our custom mailer boxes with logos wholesale offer a memorable unboxing experience. Trust us, your clients & customers would love them.

Personalized Mailer Boxes Offers A Fantastic Marketing & Branding Opportunity

What if we tell you there is a way through which you can market your retail products at zero cost? If you think that is a bluff then why not ask other retail and e-commerce businesses who have significantly increased their sales after collaborating with us? Well, this can be easily done with the help of custom-printed mailer packaging wholesale. Our custom-printed mailing boxes can help you increase your: 

• Brand Recognition
• Brand Image
• Brand Trustworthiness

Guidelines are also another factor that can help customers to make purchasing decisions. Thus, you should design your packaging according to the specifications of your products to help customers purchase their required products.

If you want to depict the real image of your items, get expert printing services from Packlim. We will print each mailer box design with the address of the manufacturer, ingredient list, preventions, quantity or volume, and cautions with high-visual fonts and HD printing. Not only that we also offer mailer packaging designs.

In this case, you can guide customers about the legal information of your products and storage instructions. The United States Federal Trade Communication (FTC) has strict regulations about labeling. Thus, you should go for the packaging that speaks about your products. 

Available Customization Options For Mailer Boxes & Mailing Boxes

There is one thing that we always say to our clients: What’s the point of getting custom mailer boxes no minimum when you are not utilizing the full potential of it? Being the client of an innovative packaging company we want you to make an informed buying decision. Let’s discuss what customization options Packlim offers for their customizable mailer boxes and packaging.

Suitable Materials For Custom Made Mailer Boxes

Choosing the appropriate material for your personalized mailing packaging boxes wholesale is one of the most important decisions when choosing custom custom box.

Remember

Materials take the prime responsibility for protecting your products from all hazards. Most businesses get confused when choosing the appropriate material for their products. That is why we offer a wide range of materials such as cardboard, kraft, and more. For your better understanding let’s have a quick discussion on available materials for roll end tuck top boxes.

To create packaging that complies with the FTC regulations to ensure both product and environmental safety, we use FSC-certified paper stock to manufacture bespoke mailer shipping boxes. Our lightweight, durable, and eco-friendly materials are available in various forms to create packaging with different durability.

Mailer Cardboard Boxes – Affordable

Cardboard is a stiff, paper-based material used for making boxes. Cardboard has been used for product packaging for a long time. It is affordable, flexible, and can be designed in any shape and size you desire. So, If you are a seller who is looking for affordable mailer cardboard packaging boxes then choosing a cardboard material might be a wise decision for you.

Another reason why cardboard is popular among businesses is that it is compatible with almost all printing and finishing options. This allows businesses to design their custom boxes mailer the way they desire without any limitations.

These boxes are designed to pack products to ensure they reach potential consumers in pristine condition. Our cardboard mailer boxes ensure bulk storage, showcase, and shipment of items, offering complete protection to items during transit. 

Being a creative packaging company we do not want to limit your choices and that is why we offer different cardboard materials such as:

• SBS C1S: White paper coated on one side. Good for printing and packaging.
• SBS C2S: White paper coated on both sides. Great for high-quality prints.
• CCNB: Recycled paper with clay coating. Eco-friendly and good for packaging.
• Fully Recycled CCNB: 100% recycled paper with clay coating. Very eco-friendly and strong.
• Others

Recommended By Packaging Expert

• SBS C2S
• CCNB
• Fully Recycled CCNB

If you are not sure which cardboard material works best with your products then do not worry because all you need to do is get in touch with Eric Warner from our customer support department and he can help you choose the right packaging material according to your needs and requirements.

Mailer Kraft Boxes – Helps To Promote Sustainability

Nowadays customers are getting more concerned about environmental related issues. They have stopped expecting and started demanding brands to do something for the environment.

About 82% of consumers across various demographics are willing to pay more for sustainable packaging.

Some customers and consumers have gone to the extent that they have stopped purchasing from businesses that sell their goods in plastic packaging. Now being the client of Packlim which is the best sustainable packaging company in the USA we do not want you to miss a potential customer and that is why we offer eco-friendly mailer boxes. These sustainable mailing boxes are made up of eco-friendly material which is kraft.

With the emerging revolution of sustainable packaging revolution in the USA, the demand for kraft paper mailer packaging boxes is on the rise. You can use our durable and eco-friendly kraft paper for customized mailer packaging boxes to deliver the promised quality to your potential consumers. If a brand wants to earn eco-conscious status in the market it should use kraft material for the customization of its mailer shipping boxes.

Kraft paper is made from wood pulp, which comes from trees. There are different types of kraft paper such as:

• Natural Brown Kraft: Eco-friendly, strong, versatile paper for packaging needs
• White Kraft: Clean, bright paper for printing and wrapping
• Black Kraft: Sleek, elegant paper for stylish packaging designs
• Uncoated Unbleached Kraft: Raw, natural look with high-strength properties
• Clay-coated kraft back: Smooth printing surface with strong kraft backing
• Clay Natural Kraft: Natural look with improved printability and smoothness
• Others

Recommended By Packaging Expert

• Natural Brown Kraft

Mailer Corrugated Boxes

Corrugated is a material with parallel folds or ridges that is used to ship or store products with complete protection. They provide structural support and provide excellent cushioning to delicate items. Therefore, you ask us to customize mailer boxes for protective stackability and shipment of your delicate products. Corrugated stock is made from wood pulp, and you can recycle corrugated mailer shipping boxes after use.

Businesses that deliver their items to customers and face product damage should choose corrugated mailer packaging. Our corrugated mailer shipping boxes are applied with a wax coating to meet safety standards. With recyclability, these boxes help brands to reduce waste.

There are different types of corrugated board such as:

• Single Face Board: Single face board consists of one liner and fluted medium.
• Single Wall Board: Single wall board includes two liners with a fluted core.
• Double Wall Board: Double wall board has three liners and two fluted layers.
• Triple Wall Board: Triple wall board features four liners and three fluted layers.
• Bleached Corrugated: Bleached corrugated board uses white liners for aesthetics.
• Kraft Corrugated: Kraft corrugated board employs brown kraft paper for strength.

Each corrugated board comes with different flutes such as:

• A-Flute: Thickest corrugated flute, best for fragile, heavy items.
• B-Flute: Ideal for inner packaging, printing, and crush resistance.
• C-Flute: Most common shipping option, versatile packaging material.
• E-Flute: Thin, space-efficient packaging for consumer goods.
• F-Flute: Thinnest flute, excellent for detailed printing, lightweight packaging.

Recommended By A Packaging Expert

• E-Flute

Custom Sizes To Ensure Proper Product Fit

Different items come in different sizes and each product requires a unique box size that is specially designed for it. Traditional box come in limited sizes. 

But not anymore.

To help retail and e-commerce businesses find the appropriate packaging for their products we offer mailing boxes. These mailing boxes with custom logos are specially designed according to your needs and requirements. Now you can rest assured that your products will properly fit inside these boxes.

Some start sizes for mailing boxes are:

• Small Mailer Box: 6 x 4 x 2 inches
• Medium Mailer Box: 10 x 8 x 3 inches
• Large Mailer Box: 12 x 10 x 4 inches

Grab Customer’s Eyeballs Through Our Best Custom Mailer Box Designs & Templates

Over 63% of consumers are inclined to purchase products with unique and attractive packaging designs.

This is what distinguishes custom boxes from pre-made boxes. At Packlim, we turn your mailer box ideas into reality. To make it possible we have an in-house team of experienced graphics and packaging designers. By collaborating with them you can be rest assured that your products will stand out on the shelf.

Wait what? You don’t have a box design ready?

Do not worry because we also offer creative or modern mailer box design templates. These templates have been made by our in-house graphic designers. And Guest what, it’s free for our clients.

Communicate With Your Customers With Our High-Quality Printing

Printing is directly responsible for communicating your brand message with your customers. This is where you can’t mess up. To offer you complete flexibility we offer different printing techniques for our custom printed mailer boxes. High-resolution printing of the packaging needs immense expertise. Packlim is the leading printing and packaging services provider in the USA. We offer a range of top-notch printing options to help you design your mailer packaging boxes with your desired colors, graphics, product themes, and finishes.

Some of our best printing techniques are:

• Offset Printing: High-quality prints at low costs for large runs. Ideal for bulk printing, ensuring economical production per piece.
• Digital Printing: Quick and flexible for short print runs. Perfect for personalized items with variable data like names or addresses.
• Screen Printing: Versatile method for vibrant colors on various materials. Excellent for custom designs on textiles, promotional items, and more.
• UV Printing: Instant drying, producing sharp and durable images. Eco-friendly with vibrant colors and resistance to fading and scratching

Recommended Printing Technique:

• Offset for bulk orders
• Digital for samples ( less than 100 boxes )

Not only that, we support all color schemes such as PMS and CMYK. To offer our clients the best return on their investment we use imported inks for custom mailer box printing such as:

• Water-based ink
• Soy/Vegetable ink
• Oil-based ink
• Others

When we combine these inks with our advanced printing technology machines you can rest assured that you are getting nothing less than extraordinary. In a nutshell, Packlim is a professional printing and packaging company in the USA, and you can rely on us for any packaging printing requirements.

Luxury Finishing Options For Our Custom Mailer Boxes

One of the easiest ways through which you can capture shoppers’ attention is by choosing a unique finishing option for your custom box mailer .

Well, this is where we can help you because our box mailer custom comes with different finishing options such as:

• Aqueous Coating: Water-based coating for a smooth finish. Protects prints and makes them shiny.
• UV Coating: Uses UV light to harden the coating. Provides a durable and glossy surface.
• Soft Touch Coating: Gives a velvety feel to printed materials. Makes items feel luxurious and soft.
• Varnish Coating: Clear liquid adds shine and protects prints. Enhances colors and prevents wear.
• Anti-Scratch Lamination: Protective layer that resists scratches. Keeps prints looking new and clean for longer.

Stand Out On The Shelf By Choosing The Right Add-Ons

Add-ons add an extra layer of elegance to your packaging. This is what helps you to make your products stand out on the shelf. To offer you complete flexibility we offer multiple add-ons such as:

• Hot Foil Stamping: A process using heat to apply shiny foil. Adds a shiny look to designs.
• Blind Embossing: Creates raised designs without ink or color. Gives a classy, textured feel to paper.
• Registered Embossing: Embossing that perfectly matches printed designs. Enhances visual appeal with precise alignment.
• Inserts: Provides protection and enhances the unboxing experience.

Give Your Products A Classic Look With Our Single Color Boxes

With its diverse set of advantages, single-color mailer packaging also has great influence in the industry. Along with the multiple color printing, we at Packlim also design these boxes with your desired colors. 

Following are the common single-color boxes that are used to pack different items.

• Mailer Blue Boxes
• Mailer Black Boxes
• Mailer Green Boxes
• Mailer Pink Boxes
• Mailer Gray Boxes

Packaging boxes mailer with radiant single color creates a touch of class for businesses, helping them to reduce printing costs. Along with the strongest branding appeal, they also add timeless visual appeal to items. If you want to evoke an emotional response in the audience, avail of our cost-effective and incomparable printing services.

Packlim Gives 100% Quality Assurance Guaranteed

Finding a custom box supply company that is consistent with their packaging quality is hard. To ensure our clients are getting the maximum return on their investment we have set up a quality assurance department.

The prime responsibility of this department is to check each mailer box manually and if they find even the slightest misprint they reject the whole consignment. This routine helps us to ensure that each box that you get from us fulfills our quality assurance checklist.

Packlim Offers Mailer Boxes at Wholesale Prices Or In Bulk Quantities

At Packim, we are committed to giving businesses the maximum return on their investment and that is why we offer custom mailing boxes at wholesale prices. Buying bulk mailer boxes is always recommended because it brings your per-unit cost down. So, when are you getting your mailer boxes cheap?

Case Study: Sarah’s Botique

Packlim recently collaborated with Sarah’s Boutique, owned by Sarah Johnson, who faced a significant challenge with her shipping process. She struggled with using generic boxes that didn’t fit her products well, leading to damaged items and unhappy customers. By providing custom mailer shipping boxes tailored to her products, we ensured they were snug and secure during transit. This not only improved the delivery experience but also enhanced her brand’s image, resulting in happier customers and increased sales.

See What Packlim Clients Has To Say

“Using Packlim’s custom mailing boxes has been a game-changer for my budget. They’re affordable yet high-quality, allowing me to allocate more funds towards marketing and growing my business.” — James Lee, Small Business Owner

“I appreciate how easy it is to assemble the mailer shipping boxes from Packlim! They pop into shape in seconds, which saves me a lot of time during packing.” — Lisa Martinez, Operations Manager

Ordering Custom Mailer Boxes Is Not A Problem Anymore With Packlim

It’s like a breeze with Packlim to order mailer packaging boxes wholesale. We help you to get your dream packaging boxes with a smooth and easy ordering process. These accessible steps can provide a bridge to reach the point where you can satisfy your packaging concerns.

Step 1

Choose Length, Width, and Height ( Inner Size | Outer Size )

Step 2

Choose Material Type

• SBS Paperboard | Off-White Inside | White Outside
• 1 Side Coated Paperboard | Shiny White Outside | Grey Inside
• 2 Side Coated Paperboard | White Inside | White Outside
• Brown Card | Brown Inside| Brown Outside
• E-Flute Single Wall Corrugated Board

Choose Material Standard

• 150 GSM or 10 PT
• 200 GSM or 12 PT
• 250 GSM or 14 PT
• 300 GSM or 16 PT
• 350 GSM or 18 PT
• 400 GSM or 20 PT
• 500 GSM or 28 PT
• 600 GSM or 32 PT
• 700 GSM or 36 PT

Recommended

• 300 GSM or 16 PT
• 350 GSM or 18 PT
• 400 GSM or 20 PT
• 500 GSM or 28 PT

Step 3

Choose Printing Options

• 1 Color Printing
• 2 Color Printing
• Full-Color Printing
• Spot Colors

Choose Coating Options

• Gloss Lamination
• Matte Lamination
• Gloss Water Based Varnish
• Matte Water Based Varnish
• UV Varnish
• Calendering Varnish

Choose Surface / Add-Ons Options

• Embossing
• Debossing
• Spot UV
• Hot Foiling
• Die Cut

Step 4

Enter your desired quantity.

Step 5

Upload Your Artwork

Explore our range of 500+ box designs to find that perfectly fit your product’s dimensions and other packaging needs. Provide us with your pre-design artwork; otherwise, fill out our quotation form to inform us about your packaging specifications, including color, design, dimensions, finishes, and add-ons, to get the expertly designed template for your mailer boxes.

Check each inch of your box design before starting the bulk production. Furthermore, if you have any questions, contact our customer services to get instant solutions. After designing, make the final payment in an acceptable payment method to let us start the customization according to your desire.

Worrying about the budget? No fret! When Packlim is here, there is nothing to fear! We help our clients to save their hard-earned money. Stay relaxed and get your order delivered to your doorsteps with a fast turnaround time. Now we hope you understand why we are among the top mailer packaging supplies companies in the United States.

We also offer other packaging styles such as custom die-cut boxes, tuck boxes, custom dispenser boxes, and more. You may also want to check them out.

Why Packlim Is The Best Mailer Box Manufacturer In The USA?

Packlim manufactures custom mailer boxes. During this time we have collaborated with multiple businesses and that is why we understand their pain points. Here are multiple reasons why businesses called Packlim the best mailer shipping box manufacturer in the United States.

In our years of experience, we have seen most businesses feel hesitant when ordering custom mailer boxes USA for the first time. Honestly, we understand the business owner’s concern. To overcome their hesitation we offer free 2D-3D mockups. This helps business owners visualize how their items looks inside these boxes. Not only that we also offer physical samples on request but remember extra charges may apply for that.

Turnaround time plays a crucial role when a business places an order. That is why we offer the fastest turnaround time in the packaging industry. After getting your artwork approved you can expect to receive your custom mailing boxes at your doorstep within 9 to 12 business days. If you think that is high then do not worry because we also offer rush orders. After placing a rush order and getting your artwork approved you can expect to receive your boxes at your doorstep within 5 to 7 business days. (An expedited fee of 25% may apply )

Packaging experts usually charge thousands of dollars for consultation and their guidance is very important. However small businesses do not have enough money to afford their consultation and that is why we offer free packaging expert guidance with our custom mailer shipping boxes online. Our packaging expert will help you choose the right material to design, from printing to finishing, and more.

We are here to help small businesses grow their sales and that is why we offer free design. By collaborating with our packaging designers you can rest assured that your mailer packaging boxes looks nothing less than extraordinary.

Shipping can be one of the biggest costs when purchasing your custom packaging. What if we tell you that we are ready to take this cost on us? Yes, you read it right because Packlim offers roll end tuck top boxes with free shipping.

Hundreds of businesses collaborate with Packlim over other packaging companies because we have a 24/7 customer support department. Which means that you can reach out to us at any time. Our support department is filled with highly qualified people who can help you clear out any doubts that you might have. So, when are you collaborating with the best mailer box suppliers in the United States?