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Trusted Companies
Mailer Boxes
Custom mailer boxes are practical and branded shipping and mailing packaging. These boxes are made of specific sizes, which makes sure that the goods fit securely and that the boxes will last during shipping. Branding, logos, and high-quality printing may make custom boxes look standard and attractive.
These sturdy corrugated cardboard boxes prioritize the safety and protection of the items being shipped. The design often includes self-locking parts that make it easy to put together, which is both efficient and safe. E-commerce companies use custom mailer boxes to provide a professional and branded image to customers during shipping. These boxes promote brand identity and a pleasurable unboxing experience for cosmetics and clothes.
Custom Mailer Boxes For Whole Mailer Packaging
Are you interested in exploring a great packaging company in the USA? Packlim is a perfect custom packaging company located in the USA. Our packaging solution aims to manufacture and design custom mailer boxes and all types of custom rigid mailers. We ensure all the necessities that a perfect custom mailer box may contain. We design packaging for customer mailer boxes custom that you can use for mailing stuff. The custom mailer boxes are best suited for sending things to distant places.Who Benefits from Our Custom Mailer Boxes?
- E-commerce Businesses: Online retailers use custom mailer boxes for the shipment of products to customers.
- Retail Stores: Stores available in the USA market use custom mailer boxes and custom postage boxes to ship online orders or returns.
- Warehousing and Logistics Companies: Warehouses of various businesses handle bulk volumes of shipments with custom mailer boxes.
- Small Businesses: They sell products online, using mailer boxes custom and custom rigid mailers to fulfil citizens’ orders.
Explore Our Range of Custom Mailer Boxes
- Custom Rigid Mailers
- Custom Mailer Boxes
- Square Box With Ladder Top
- Mailer With Zipper
- Cheap Mailer Boxes
Transform Your Packaging With Custom Mailer Boxes
Retail Businesses love our custom mailer box! Elevate your product packaging for your company with our personalised mailer boxes. Perfect for presentable gift boxes and e-commerce packaging.
Choose Your Perfect Mailer Box Thickness
We let you choose custom mailer box dimensions that fit your needs. We provide cardstock thickness that ranges from 10pt to 28pt (60lb to 400lb) for custom-printed mailer boxes. We also provide high thickness options for the custom rigid mailers.
Double-Sided Designs to Elevate Your Brand
Personalise the appearance of your custom packaging by selecting two-sided prints. Packlim is the packaging company that compliments your brand and its message.
Elevate Your Brand with Digital Printing
Digital printing is more sustainable and offers a way forward toward clean and profitable design. With our professional services, you can feel the vision you have for your brand. Also, you can create a memorable unboxing experience for your potential customers.
Materials We Use For Custom Mailer Boxes
With gorgeous and classic materials that Accounts for the durability and design of the box we deliver custom mailer boxes, custom shipping boxes, and custom postage boxes.
- Kraft
- Cardstock
- E-flute Corrugated
- Bux Board
- SBS Paperboard (White SBS C1S C2)
- Rigid Board
Vivid UV Printing for Stunning Designs
We serve digital CMYK printing with a UV cure to ensure that the ink pops and shines. Packlim does not limit your custom mailer box design to just one color. Besides CMYK colors, you can choose as many colors as your custom mailer box design needs. And we do not charge our clients with extra costs.
Explore Our Cutting-Edge Printing Techniques
Our next-generation printing technology is an affordable alternative to traditional printing techniques. We care about enhancing your business level and the playing field in the retail market.
- Offset Printing
- Digital Printing
- Flexographic Printing
- UV Printing
- Screen Printing
Enhance Packaging With Stunning Finishing Touches
Our packaging team provides finishing touches that may improve customer satisfaction and brand loyalty:
- Gloss
- Matte
- Spot UV
- Gloss Varnish
- Aqueous Coating
- HD print Satin Lamination
Premium Lamination Choices for Custom Mailer Boxes
At Packlim, our lamination process creates more resilient packaging and premium quality:
- Silk Lamination
- Gloss Lamination
- Matt Lamination
- Anti-Scratch Lamination
Why Choose Our Packlim Packaging
At Packlim, our expert design team creates the sturdiest custom mailer boxes And all types of custom retail boxes that impact the brand’s style. We ensure that our customers get the following services:
- Discounted Packaging services: Your business’s best addition unlocks extra discounts with exclusive pricing.
- FSC-approved materials: Manufactured from FSC-certified kraft materials and printed with soy-based ink colours.
- Quality Custom Packaging Services in the United States: Our customers love the quality and production speed.
- Best Designing Team: Our design team sends proof of your final custom mailer box design for approval before we print.
- Seamless manufacturing process: We produce special custom mailer boxes that speak to the personality of your brand.
- Premium quality materials: Offering various standard white, perfect white, and kraft custom mailing boxes.
- Free shipping for bulk orders: Let your creativity shine on all printed sides of printed custom mailer boxes.
Transparent Pricing & No Surprise Costs Ahead!
Our clients should never worry about any hidden costs. It’s only about choosing your custom mailer box design and proofing them. As the custom mailer packaging design is ready, we send it to the print process.
Rapid Turnaround Time
Our custom mailer packaging serves no minimum quantity. We serve our clients with quick production turnaround. You can order custom mailer boxes on demand; we are ready to serve you.
We Let You Choose Your Favorite Customizable Templates
By contacting us, you can choose your desired custom mailer boxes out of hundreds of customisable templates. Our aim is to create a custom mailer box that will impress your potential customers. Make your customers wow with an aesthetic custom mailer box the minute it reaches their doorsteps!
Get Our Finest Mailer Box Services
Our custom mailer boxes dazzle your customers visiting your shop. We include an additional layer of protection around your business products with exceptional laminations. Distinguishing your brand from others in the market needs perfect custom mailer packaging.
Explained Order Process
Let us guide you through all the steps to connect with us. First of all, you should visit our official website and fill out the basic form. Our expert team will contact you right after they receive your query. In this way, you may get connected with us. After this, we will discuss the right packaging solutions your business needs to ship your products. We can go the extra mile to support our customers and their business fulfilment.
Specifications Table
| Specifications | Options Available |
| Color Scheme | CMYK, PMS (up to 4 colors), No Printing |
| Printing Options | Outside, Inside, No printing |
| Technologies | Offset, Digital, Flexographic, UV, Screen Printing |
| Stock Options | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, SBS Paperboard (White SBS C1S C2), Rigid Board |
| Quantity | 100 – 500,000 |
| Finishing Options | Gloss, Matte, Spot UV, Gloss Varnish, Aqueous Coating, HD print Satin |
| Lamination | Silk Lamination, Gloss Lamination, Matt Lamination, Anti Scratch Lamination, |
| Common Process | Die Cutting, Gluing, Scoring, Perforation |
| Add-ons | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet, Custom inserts/partitions, Ribbons, |
| Design Proof | Flat View, 3D Mock-up, Physical Sampling if requested |
| Turn Around Time | 4-6 Business Days, Rush Delivery |
Choose/Upload Box Design
Packlim Provides you with a great collection of box designs available here. You can select the desired box design or go for the option of uploading your own design.
Fill Up Quote Form
Use a simple, speedy, and User-friendly quote form to fill up the details you require for your custom packaging box. Choose your own box dimensions printing and finishing options etc
Place Order
After filling up the form using the customization options available you can place your order by leaving a message for special directions in The design. Let’s Do It!
Get A Free Quote
Receiving a request from you our packaging experts will make and send a free quote to you. You would find this offer the best value exchange of your spending.
Approve the Design
After finalizing the features in the box design our experts will send you the final 2D or 3D mock-up view. You would approve the design to proceed further.
Get Your Order Delivered
When you approve the design your order will be processed and completed in the decided turn-around time and it will be delivered to your provided address.
Design Upload Guide
In the quote form, you can Upload your own design for the packaging box. Here we accept PSD design file with at least 300 DPI size. You are requested to convert the design type RGB to CMYK To ensure the desired quality of printed design.You should also ensure a perfectly designed and aligned Bleed, Cutline and Safety. Best ot Luck!
5 Star Reviews from 1000+ Happy Customers
Sales at my store have gone skyrocketed! Professional, Protective, and perfectly designed product boxes have beautified my customer unboxing experience. Thanks!.
Sarah, Handmade (Boston, MA)
They are best for eco-friendly, recycled cardboard-made Burger boxes. Printed design has soy inks perfectly absorbed in the material texture. The quality that I wanted! Great!
David, (Los Angeles, CA)
Fantastic gifting experience, now I realize the true worth of luxury gifting. I enjoyed my order experience there! Ready to order again.
Maria, Online Jewelry Boutique
24/7 packaging service! George from their team has assisted me. the exact level of customization in the box design I got. Well mannered and cooperative staff they have. Highly recommended!
Charles J. (Owner Of Pizza Camp Virginia Beach, VA)
Full Color Printing
Get the perfect blend (CMYK) inks and PMS up to 4 colors. Bespoke design with quality graphics. Sharp, permanent, and photorealistic printed details.
Inside & Outside Full Printing
Create high-quality and consistent print on both sides of your packaging paper. Full-color premium graphics printed on both the internal and external surfaces.
One Color Printing
Single ink color printed design. Creates a bold, minimalist, and aesthetic impression on the packaging. Frequently applied for logos and text-based designs.
PMS Printing
Pantone Matching System confirms consistent color blending with the help of pre-mixed, standardized inks. Perfect for creating high-resolution printed design
Cardboard
The most commonly used sturdy and versatile packaging material. Perfect for custom boxes, packaging inserts, and displays. It is feasible to be coated or printed.
Corrugated
Known as multi-layered cardboard having fluted inner layers sandwiched between two layers of cardboard. Has more strength and is ideal for shipping and bulk packaging.
Kraft material
Known as a natural paper with a raw earthy aesthetic. Frequently applied for eco-friendly packaging boxes and kraft-made paper bags. It is cost-effective and easy to use
Rigid box
Ideal for luxury packaging option. Defined as a thick, sturdy cardboard, offering premium protection and a more appealing look than ordinary cardboard. Ideal for packaging costly items.
Oil Based Inks
Highly absorbable and water-resistant. Such things are expert In producing a rich, vibrant finish in the printed design. Ideal for the designs that have to be prolonged.
Water-Based Inks
Water-based inks are eco-friendly heroes. They are perfect for design with vibrant colors soaked into fabrics for soft. These inks swap harsh solvents for H2O.
Pantone
This is used in the Pantone Matching System as pre-mixed inks. Ideal for consistent color across different printing presses. It can make prints covering a wide range of colors and finishes.
Fluorescent Inks
It is a collection of vibrant inks that glow under UV light. It is easily aligned with the design and is perfect for creating bold, attention-grabbing designs. Gives a luxury touch in the design.
Holographic
Adds a luxurious touch to the packaging by creating a rainbow-like, reflective effect. It creates a magic effect on the printed surface of the packaging box.
Metallic Paper
Make the packaging get a sheen and shimmering look. It is supported by various colors and has the main purpose of an elegant and premium look.
Natural Brown Kraft
Naturally occurring and untreated brown Kraft paper. Best for creating a rustic, organic aesthetic in the custom product packaging. Accelerate your branding.
White Kraft
Bleached Kraft paper. A premium white shade it has. One of the highest quality and ideal packaging materials. Offer a natural, clean, and versatile base for printing and design
Box Board E Flute
It belongs to the class of lightweight cardboard. Commonly used for folding cartons. Can be used as an ideal package material for desired strength and printability.
Crystal White E-Flute
This type of corrugated cardboard E-Flute box board with a premium bright white finish. Can be a perfect packaging option when high-quality printing is the final choice.
Kraft E-Flute card material
E-Flute board Is one of the most eco-friendly packaging options. It is made from recycled Kraft paper. Can be ideal for bulk product packaging with the desired level of durability.
SBS E-Flute
Highest-quality Solid Bleached Sulfate (SBS) E-Flute board has premium strength. It has printability and feasibility to assemble. Offer better and premium packaging.
Debossing
Text embedded or sunken in the packaging texture. It creates a more engaging and performing design printed on the box. Create a unique and sharp impression making texture elegant.
Embossing
Raised or bulging out text or design elements above the paper surface. Create a sensory effect and appeal to visit more strongly. Reflected the true branding power.
Foil stamping
A luxurious and premium-looking design requires a metallic or colored foil layer. Most commonly gold and silver foil stampings are enough to create an eye-catching finish.
Window Patching
It enhances product visibility by being properly coordinated into packaging. Attract customers by revealing the secret features of the product before them. Enhance selling potential.
Anti Scratch Lamination
Protect both the printed design and information from being scratched and getting abrasions. As a protective guard on the packaging surface. best for premium packaging
Spot UV Material
This creates a highlighting effect with the help of a glossy UV coating to specific areas in the printed design. Grab the attention of the eyes glancing at the packaging box.
Soft Touch Coating
Add a sensory and velvety touch to the packaging surface. It is ideal for a smooth and luxurious feel. Often applicable to the premium product packaging.
Silk Lamination Cards
It is aimed at a premium soft and slight sheen effect on the surface of the box. Easily applicable for premium cards and invitations. Creates an imperial look.
Matt Varnish
It is pasted on the box surface to create a classic, understated look. It subdues the shine of the printed design. It has a magical impact on the overall box appearance.
Gloss Varnish
It makes the product packaging valuable by enhancing the design of the paper. It makes the printed design more vibrant and has an eye-catching appearance.
Lamination
It is applied as the waterproof protective layer to paper, enhancing the durability and water resistance of the packaging. Add some extra value to the printed design.
Matt Lamination
It forms a protective layer over the packaging with a matte finish. It preserves all the features of paper’s natural texture giving the extra shining effect to the design.
Gloss Lamination
Make your packaging shine with a glossy finish which is a protective layer applied to the surface. It strengthens and enhances the efficacy and vibrancy of colors.
Aqueous Coating Boxes
Most frequently applied water-resistant layer with a subtle sheen. It is one of the most eco-friendly lamination options. Empower the printed design with a waterproof action.
Frequently Asked Questions
What are custom mailer boxes?
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