• Fedora
• Beanie
• Baseball Cap
• Panama Hat
• Cowboy Hat
• Bucket Hat
• Newsboy Cap
• Beret
• Top Hat
• Sun Hat
• Trapper Hat
• Cloche Hat
• More.

Our custom boxes for hats are made up of high-quality materials making them perfect for apparel packing. There are several other advantages of custom made hat box packaging that we will be going to discuss in a bit. So, if you want to get the maximum return on your investment then stay tuned because there is some exciting stuff that is about to come.

Why Should You Buy Custom Hat Packaging?

There are five reasons why apparel businesses should invest in custom boxes for their apparel goods. For your better understanding let’s discuss each of the reasons in detail.

Stand Out Your Apparel Brand With Personalized Hat Boxes

What if we tell you there is a way through which you can market your fashionable apparel at zero cost? If you think that is a bluff, then why ask other apparel businesses that have significantly increased their sales after collaborating with us? Well, this can be easily done with the help of custom printed hat boxes with logos wholesale. Our custom printed boxes for apparel can help you increase your: 

• Brand Recognition 
• Brand image
• Brand trustworthiness

Custom Printed Hat Boxes to Ease Up Customer’s Purchasing Decisions

Customers focus on product descriptions when purchasing hats because they provide essential information about fit, material, style, and care instructions. This information helps customers make informed decisions and ensures satisfaction with their purchases. Thus, you should design your packaging according to the specifications of your hats to help customers purchase the required products.

If you want to depict the real image of your items, get expert printing services from Packlim. We will print each hat box with the address of the manufacturer, material list, preventions, quantity or volume, and cautions with high-visual fonts and HD printing. 

In this case, you can guide customers through the legal information about your products and storage instructions. The United States Federal Trade Commission (FTC) has strict regulations about apparel labeling. Thus, you should choose packaging that describes your products.

Sturdy Custom Hat Boxes to Keep Clothing Neat and Clean

Protection of hats is essential and can help apparel businesses supply the desired quality to their potential customers. In this case, they can consider that the brand is valuing their money. So, consumers prefer the same brand for their next purchase. If you want to keep your hats safe from contamination and deformation, get the benefits of our sturdy custom clothing boxes. We also design apparel shipping boxes to keep your hats safe from damage during display, showcase, and takeout.

These custom boxes for hats are made of durable materials that can help protect your apparel from hazards such as dust, moisture, UV rays, and more. As the leading custom hat packaging supplier in the USA, we only use high-quality, eco-friendly materials such as cardboard, kraft, paperboard, and more. Which packaging materials have you decided to use for your apparel?

Customized Hat Boxes Offers A Spell-Binding Unboxing Experience

At Packlim, we have long helped apparel businesses, collaborating with hundreds of them. Most of the time, apparel owners tell us why providing a memorable unboxing experience matters.

A study conducted by the University of Twente shows that 72% of consumers state that packaging design and unboxing experience influence their buying choices.

Now, being the client of Packlim we do not want you to miss 72% of the repeated customers. And that is why our custom boxes are available in different packaging styles. Each of the packaging styles that we offer for custom hat boxes with logo wholesale offers a unique unboxing experience to your customers.

If you are unsure which packaging style works best for you, contact Eric Warner from our customer support department. He will help you choose the right style for your hats.

Delight Your Customers With Our Custom Apparel Gift Boxes

Gifting is important for brands and individuals to appreciate their belongings or introduce their products. Elegantly designed apparel gift boxes help brands build long-term relationships with customers and spread their brand awareness. Furthermore, these boxes are also excellent branding tools for apparel businesses. They help them send corporate gifts to their employees with style and an exclusive touch, helping them win employees’ trust.

Available Customization Options For Creative Hat Packaging Boxes?

We always tell our clients: What’s the point of getting custom hat boxes at no minimum when you are not utilizing their full potential? As clients of an innovative packaging company, we want you to make an informed buying decision. Let’s discuss what customization options Packlim offers for its customizable hat boxes and packaging.

Suitable Materials For Custom Made Hat Boxes

Choosing the appropriate material for your personalized hat boxes is one of the most important decisions when choosing custom hat boxes.

Remember

Materials are responsible for protecting your hats from all hazards. Most apparel businesses get confused when choosing the appropriate material for their hats. That is why we offer a wide range of materials, such as cardboard, kraft, and more. Let’s have a quick discussion on available materials for hat box packaging.

To create packaging that complies with the FTC regulations to ensure both hats and environmental safety, we use FSC-certified paper stock to manufacture bespoke hat boxes. Our lightweight, durable, and eco-friendly materials are available in various forms to create packaging with different durability.

Apparel Cardboard Boxes – Affordable

Cardboard is a stiff, paper-based material used for making boxes. Cardboard has been used for hats and product packaging for a long time. It is affordable, flexible, and can be designed in any shape and size you desire. So. If you are a hat seller who is looking for affordable hats and cardboard packaging boxes, then choosing a cardboard material might be a wise decision for you.

Another reason why cardboard is popular among apparel businesses is that it is compatible with almost all printing and finishing options. This allows apparel businesses to design their custom boxes the way they desire without any limitations.

These boxes are designed to pack hats to ensure they reach potential consumers in pristine condition. Our cardboard hat boxes ensure bulk storage, showcase, and shipment of items, offering complete protection to items during transit. 

Being a creative hat packaging company, we do not want to limit your choices, and that is why we offer different cardboard materials, such as:

• SBS C1S: White paper coated on one side. Good for printing and packaging.
• SBS C2S: White paper coated on both sides. Great for high-quality prints.
• CCNB: Recycled paper with clay coating. Eco-friendly and good for packaging.
• Fully Recycled CCNB: 100% recycled paper with clay coating. Very eco-friendly and strong.
• Others

If you are not sure which cardboard material works best with your apparel items, then do not worry because all you need to do is get in touch with Eric Warner from our customer support department. He can help you choose the right packaging material according to your needs and requirements. By utilizing our protective and printable cardboard stock, we also provide custom apparel boxes for apparel brands.

Corrugated Hat Boxes For Maximum Protection And Safety

Corrugated is a material with parallel folds or ridges that is used to ship or store products with complete protection. They provide structural support and provide excellent cushioning to delicate hats. Therefore, you can ask us to customize corrugated hat boxes for protective stackability and shipment of your delicious and delicate apparel products. Corrugated stock is made from wood pulp, and you can recycle corrugated apparel shipping boxes after use. It’s a food-safe material, and you can customize it into any dimensions, shape, and style.

Apparel stores or fashion stores that deliver fashionable apparel to customers and risk product damage should choose corrugated packaging for their consumables. Our corrugated clohting boxes are coated with protective coatings to meet product safety standards. Their leak-proof designs and protective handles keep items safe during takeout. Their recyclability helps brands reduce waste.

There are different types of corrugated board, such as:

• Single Face Board: Single face board consists of one-liner and fluted medium.
• Single Wall Board: Single wall board includes two liners with a fluted core.
• Double Wall Board: Double wall board has three liners and two fluted layers.
• Triple Wall Board: Triple wall board features four liners and three fluted layers.
• Bleached Corrugated: Bleached corrugated board uses white liners for aesthetics.
• Kraft Corrugated: Kraft corrugated board employs brown kraft paper for strength.

Each corrugated board comes with different flutes, such as:

• A-Flute: Thickest corrugated flute, best for fragile, heavy items.
• B-Flute: Ideal for inner packaging, printing, and crush resistance.
• C-Flute: The most common shipping option, versatile packaging material.
• E-Flute: Thin, space-efficient packaging for consumer goods.
• F-Flute: Thinnest flute, excellent for detailed printing, lightweight packaging.

If you want to grow with eco-friendly approaches, purchase our kraft paper food boxes at wholesale rates. You can also utilize this stock to create protective shoe boxes for your branded shoes.

Apparel Kraft Boxes – Helps To Promote Sustainability

Nowadays customers are getting more concerned about environmental related issues. They have stopped expecting and started demanding brands to do something for the environment, including apparel businesses.

About 82% of consumers across various demographics are willing to pay more for sustainable packaging.

Some customers and consumers have gone to the extent that they have stopped purchasing from businesses that sell their goods in plastic packaging. Now, being the client of Packlim, which is the best sustainable packaging company in the USA, we do not want you to miss a potential customer, and that is why we offer eco-friendly hat boxes. These sustainable hat boxes are made up of eco-friendly material which is kraft.

With the emerging revolution of sustainable packaging revolution in the USA, the demand for kraft paper hat packaging is on the rise. It’s also approved by the United States FSC for direct apparel packing. You can use our durable and eco-friendly kraft paper for hat boxes, apparel sleeves, apparel gift bags, and clothing tags to deliver the promised quality to your potential consumers. If an apparel brand wants to earn eco-conscious status in the market it should use kraft material for the customization of its hat box packaging.

Kraft paper is made from wood pulp, which comes from trees. There are different types of kraft paper, such as:

• Natural Brown Kraft: Eco-friendly, strong, versatile paper for packaging needs
• White Kraft: Clean, bright paper for printing and wrapping
• Black Kraft: Sleek, elegant paper for stylish packaging designs
• Uncoated Unbleached Kraft: Raw, natural look with high-strength properties
• Clay-coated kraft back: Smooth printing surface with strong kraft backing
• Clay Natural Kraft: Natural look with improved printability and smoothness
• Others

If you are not sure which kraft material works best with your apparel items, then do not worry because all you need to do is get in touch with Eric Warner from our customer support department and he can help you choose the right packaging material according to your needs and requirements.

Apparel Rigid Boxes

Rigid are more expensive and premium items that are only used to pack premium apparel items. Therefore, you can choose our rigid stock to create protective and premium rigid boxes for your hats. These boxes can help brands enhance their service and product value and build a trustworthy relationship between the food business and consumers. If you want to make an unforgettable impression on customers, choose luxury apparel rigid packaging for gifting your apparel products.

Apparel Metalized Cardboard Boxes – Eye-catching

Packaging with a metalized barrier layer is used to keep hats safe from moisture, oxygen, and other factors that can degrade the quality. Metalized stock is used to create durable custom hat boxes. 

Their moisture, light, oxygen, and germs-resistant features make them an excellent choice. You can get these boxes in various metalized effects, such as holographic, gold, silver, or glitter, to add the next level of presentation to your hats. We also offer appealing custom boxes with both inside and outside metallic touch. These boxes are the right packaging solutions to add a luxurious touch to your items.

If you are unfamiliar with the types of materials and feel unconfident, our material specialist team can help. They will help you select the materials that suit your budget.

Packaging Styles That You Can Use To Pack Apparel

We at Packlim also offer creative freedom to our customers to create their hat packaging boxes in any shape, style, and size. You can use the following shapes and styles for your hats to serve them presentable and with perfect fit:

Recommended Packaging Styles For Apparel Packing.

• Mailer Box: Sturdy boxes designed for shipping products securely. Protects apparel during transit and offers branding space.
• Two-Piece Box: A separate lid and base for easy access. Provides a premium unboxing experience, enhancing customer satisfaction.
• Five-Panel Hanger Box: Features a hanger for retail display convenience. Ideal for showcasing hats in stores and attracting customer attention.
• Tray and Sleeve: A tray holds the product, covered by a sleeve. Combines protection with an attractive presentation, ideal for gifting.
• Custom Tray with Lid: A tray that holds the product, topped with a secure lid. Provides protection while maintaining an elegant presentation. These boxes are mostly used to pack shoes, ties, hats, and gifts.

Other Styles

• Custom Tuck End Snap Lock Bottom Box
• Custom Seal End Boxes
• Custom Straight Tuck End
• Two Piece Box
• Custom Roll End with Lids
• Custom Pillow Boxes
• Custom Boxes with Window
• Double Wall Tuck Top
• Custom Double Wall Frame Tray

If you want to offer your hats in a packaging that look appealing have unique shapes and styles, you can also explore the designs of our custom shirt boxes in our gallery.

Custom Sizes To Ensure Proper Apparel Fit

The hats come in different sizes, and each clothing item requires a unique box size that is specially designed for it. Traditional hat boxes come in limited sizes. To help apparel businesses find the appropriate packaging for their hats, we offer personalized hat boxes. These clothing boxes with custom logos are specially designed according to your needs and requirements. Now, you can rest assured that your clothes will properly fit inside these boxes. So, whether you want mini hat boxes or large hat boxes, we have you covered.

Grab Customers’ Attention through Our Best Custom Apparel Box Designs & Templates

Over 63% of consumers are inclined to purchase products with unique and attractive packaging designs.

This is what distinguishes custom boxes from pre-made boxes. At Packlim, we turn your hat box ideas into reality. To make it possible, we have an in-house team of experienced graphics and packaging designers. By collaborating with them, you can be rest assured that your hat packaging design will stand out on the shelf.

Wait what? You don’t have a hat box design ready?

Do not worry because we also offer creative or modern hat box design templates. Our in-house graphic designers have made these templates. And Guest what, it’s free for our clients.

Communicate With Your Customers With Our High-Quality Printing

Printing is directly responsible for communicating your brand message with your customers. This is where you can’t mess up. To offer you complete flexibility, we offer different printing techniques for our custom printed hat boxes. High-resolution printing of the packaging needs immense expertise. Packlim is the leading printing and packaging services provider in the USA. We offer a range of top-notch printing options to help you design your hat packaging with your desired colors, graphics, product themes, and finishes.

Some of our best printing techniques are:

• Offset Printing: High-quality prints at low costs for large runs. Ideal for bulk printing, ensuring economical production per piece.
• Digital Printing: Quick and flexible for short print runs. Perfect for personalized items with variable data like names or addresses.
• Screen Printing: Versatile method for vibrant colors on various materials. Excellent for custom designs on textiles, promotional items, and more.
• UV Printing: Instant drying, producing sharp and durable images. Eco-friendly with vibrant colors and resistance to fading and scratching

Not only that, we support all color schemes, such as PMS and CMYK. To offer our clients the best return on their investment, we use imported inks such as:

• Water-based ink
• Soy/Vegetable ink
• Oil-based ink
• Others

When we combine these inks with our advanced printing technology machines you can rest assured that you are getting nothing less than extraordinary. In a nutshell, Packlim is a professional printing and packaging company in the USA, and you can rely on us for any packaging printing requirements.

Luxury Finishing Options For Our Custom Hat Boxes

One of the easiest ways through which you can capture shoppers’ attention is by choosing a unique finishing option for your custom box apparel.

Well, this is where we can help you because our hat box custom comes with different finishing options, such as:

• Cold Foil Printing: Applies foil without heat for bright colors. Creates vibrant images that stand out.
• Aqueous Coating: Water-based coating for a smooth finish. Protects prints and makes them shiny.
• UV Coating: Uses UV light to harden the coating. Provides a durable and glossy surface.
• Spot Gloss UV: Shiny coating on specific areas only. Highlights important parts and adds depth.
• Soft Touch Coating: Gives a velvety feel to printed materials. Makes items feel luxurious and soft.
• Varnish Coating: Clear liquid adds shine and protects prints. Enhances colors and prevents wear.
• Anti-Scratch Lamination: Protective layer that resists scratches. Keeps prints looking new and clean for longer.

Stand Out On The Shelf By Choosing The Right Add-Ons

Add-ons add an extra layer of elegance to your packaging. This is what helps you to make your apparel stand out on the shelf. To offer you complete flexibility, we offer multiple add-ons, such as:

• Hot Foil Stamping: A process using heat to apply shiny foil. Adds a shiny look to designs.
• Blind Embossing: Creates raised designs without ink or color. Gives a classy, textured feel to paper.
• Blind Debossing: Makes an indented design on paper or card. Offers a subtle, elegant touch to items.
• Registered Embossing: Embossing that perfectly matches printed designs. Enhances visual appeal with precise alignment.
• Combination Embossing: Mixes different embossing techniques for effects. Creates unique and interesting textures together.
• Window Patching: Adds a clear film over a cut-out area. Shows off the inside while protecting it.
• Inserts: Provides protection and enhances the unboxing experience.

Recommended Coating & Finishing By A Packaging Expert:

• Hot Foil Stamping
• Embossing
• Debossing
• Window Patching

Give Your Apparel A Classic Look With Our Single Color Hat Boxes

With its diverse set of advantages, single-color hat packaging also has great influence in the apparel industry. Along with the multiple color printing, we at Packlim also design these boxes with your desired colors. Following are the common single-color boxes that are used to pack different hats.

• Hat Black Boxes
• Hat Pink Boxes
• Hat Blue Boxes
• Hat White Boxes
• Hat Gray Boxes
• Hat Red Boxes
• Hat Green Boxes
• Hat Brown Boxes
• Hat Navy Blue Boxes
• Hat Orange Boxes
• Hat Yellow Boxes
• Hat Tan Boxes
• Hat Beige Boxes
• Hat Teal Boxes
• Hat Burgundy Boxes
• Hat Silver Boxes

Packaging boxes with radiant single color creates a touch of class for apparel businesses, helping them to reduce printing costs. Along with the strongest branding appeal, they also add timeless visual appeal to items. If you want to evoke an emotional response in the audience, avail of our cost-effective and incomparable printing services.

Packlim Gives 100% Quality Assurance Guaranteed

Finding a custom box supply company that is consistent with their packaging quality is hard. To ensure our apparel clients are getting the maximum return on their investment we have set up a quality assurance department.

The prime responsibility of this department is to check each hat box manually, and if they find even the slightest misprint, they reject the whole consignment. This routine helps us to ensure that each box that you get from us fulfils our quality assurance checklist.

Purchase Wholesale Hat Boxes In Bulk Quantities

At Packim, we are committed to giving apparel businesses the maximum return on their investment, and that is why we offer custom hat boxes at wholesale prices. Buying bulk hat boxes is always recommended because it brings your per-unit cost down. So, when are you getting your hat boxes cheap?

Ordering Custom Hat Boxes Is Not A Problem Anymore With Packlim

It’s like a breeze with Packlim to order hat boxes wholesale. We help you to get your dream packaging boxes with a smooth and easy ordering process. These accessible steps can provide a bridge to reach the point where you can satisfy your packaging concerns.

• Step 1

Choose Length, Width, and Height ( Inner Size | Outer Size )

• Step 2

Choose Material Type

• SBS Paperboard | Off-White Inside | White Outside
• 1 Side Coated Paperboard | Shiny White Outside | Grey Inside
• 2 Side Coated Paperboard | White Inside | White Outside
• Brown Card | Brown Inside| Brown Outside
• E-Flute Single Wall Corrugated Board

Recommended

• SBS Paperboard | Off-White Inside | White Outside
• 1 Side Coated Paperboard | Shiny White Outside | Grey Inside
• 2 Side Coated Paperboard | White Inside | White Outside

Choose Material Standard

• 150 GSM or 10 PT
• 200 GSM or 12 PT
• 250 GSM or 14 PT
• 300 GSM or 16 PT
• 350 GSM or 18 PT
• 400 GSM or 20 PT
• 500 GSM or 28 PT
• 600 GSM or 32 PT
• 700 GSM or 36 PT

Recommended

• 300 GSM or 16 PT
• 350 GSM or 18 PT
• 400 GSM or 20 PT

• Step 3

Choose Printing Options

• 1 Color Printing
• 2 Color Printing
• Full-Color Printing
• Spot Colors

Choose Coating Options

• Gloss Lamination
• Matte Lamination
• Gloss Water Based Varnish
• Matte Water Based Varnish
• UV Varnish
• Calendering Varnish

Choose Surface / Add-Ons Options

• Embossing
• Debossing
• Spot UV
• Hot Foiling
• Die Cut

• Step 4

Enter your desired quantity.

• Step 5

Upload Your Artwork

Explore our range of 500+ box designs to find that perfectly fit your product’s dimensions and other packaging needs. Provide us with your pre-design artwork; otherwise, fill out our quotation form to inform us about your packaging specifications, including color, design, dimensions, finishes, and add-ons, to get the expertly designed template for your hat boxes.

Check each inch of your box design before starting the bulk production. Furthermore, if you have any questions, contact our customer services to get instant solutions. After designing, make the final payment in an acceptable payment method to let us start the customization according to your desire.

Worrying about the budget? No fret! When Packlim is here, there is nothing to fear! We help our clients to save their hard-earned money. Stay relaxed and get your order delivered to your doorsteps with a fast turnaround time.

If you are a retail business owner who also offers socks and gloves, then we have good news for you because, at Packlim, we also offer custom socks boxes as well as custom glove boxes. Trust us, you won’t regret this decision.

Why Should Every Apparel Business Owner Collaborate With Packlim?

Packlim manufactures custom hat boxes. During this time, we have collaborated with multiple apparel businesses and that is why we understand their pain points. Here are multiple reasons why apparel businesses called Packlim the best hat box manufacturer in the United States.

1. Turnaround time plays a crucial role when an apparel business places an order. That is why we offer the fastest turnaround time in the packaging industry. After getting your artwork approved you can expect to receive your custom hat boxes at your doorstep within 9 to 12 business days. If you think that is high, then do not worry because we also offer rush orders. After placing a rush order and getting your artwork approved, you can expect to receive your boxes at your doorstep within 5 to 7 business days. (An expedited fee of 25% may apply )
2. Shipping can be one of the biggest costs when purchasing your custom packaging. What if we tell you that we are ready to take this cost on us? Yes, you read it right because Packlim offers hat boxes with free shipping.
3. We are here to help small apparel businesses grow their sales, and that is why we offer free design. By collaborating with our packaging designers, you can rest assured that your hat packaging looks nothing less than extraordinary.
4. Packaging experts usually charge thousands of dollars for consultation, and their guidance is very important. However, small apparel businesses do not have enough money to afford their consultation and that is why we offer free packaging expert guidance with our custom hat boxes online. Our packaging expert will help you choose the right material to design, from printing to finishing and more.
5. In our years of experience, we have seen most businesses feel hesitant when ordering custom hat boxes USA for the first time. Honestly, we understand the apparel owner’s concern. To overcome their hesitation, we offer free 2D-3D mockups. This helps business owners visualize how their hats looks inside these boxes. Not only that, we also offer physical samples on request, but remember extra charges may apply for that.

Hundreds of businesses collaborate with Packlim over other packaging companies because we have a 24/7 customer support department, which means that you can reach out to us at any time. Our support department is filled with highly qualified people who can help you clear out any doubts that you might have. So, when are you collaborating with the best hat box suppliers in the United States?