Trusted Companies

Custom Rigid Mailers

Paper files and office documents need the utmost protection during storage and shipping. Thus, we at Packlim offer rigid mailers made with durable materials. These mailers are available in pouches and various sizes to meet the packaging needs of offices, schools, and postal stores. Packlim is the leading packaging company in the USA, offering wholesale rigid mailers with fast turnaround times and free shipping.










    Businesses Can Use Durable Rigid Mailers For Product Safety and Shipping

    Protection of files, comments and other necessary products is essential and can help businesses supply the desired quality to their potential customers. In this case, they can consider that the brand is valuing their money. So, consumers prefer the same brand for their next purchase. If you want to keep your items safe from damage and deformation, get the benefits of our sturdy custom rigid mailers. These mailers shipping boxes are designed to keep your items safe from damage during display, showcase, transportation, and more. To take one step forward, we also offer custom rigid mailers with inserts that add an extra layer of protection for your products.  These mailers are made of durable materials that can help protect your products from hazards such as dust, moisture, UV rays, and more. As the leading custom mailer packaging supplier in the USA, we only use high-quality, eco-friendly materials such as cardboard, kraft, and paperboard. Which packaging materials have you decided to use for your products?

    Enhance The Unboxing Experience with Our Customized Rigid Mailers


    At Packlim, we have been helping businesses for a long time, collaborating with hundreds of them. Most of the time, business owners tell us why providing a memorable unboxing experience matters. As a Packlim client, we do not want you to miss 72% of repeat customers. That is why our custom rigid mailers with logos wholesale offer a memorable unboxing experience. Trust us; your clients and customers will love them.

    Personalized Rigid Mailer For Effective Marketing

    Whether you need packaging for e-commerce, retail stores, photographs, CDs, documents, or greeting cards,  our custom printed rigid mailers boxes can help spread your message. These mailers with your brand logo can show the distinct identity of your brand or organization.

    They also ensure the utmost protection of items during shipping. Thus, you should use our bespoke rigid mailers to wrap your items with complete care and win the trust of recipients or customers. You can also use them to send books and publications with your message.

    Available Customization Options For Rigid Mailers Packaging

    We always tell our clients: What’s the point of getting custom rigid mailers at no minimum when you are not utilizing their full potential? As clients of an innovative packaging company, we want you to make an informed buying decision. Let’s discuss what customization options Packlim offers for its customizable rigid mailers.

    • Durable Materials
    • Custom Sizes
    • And More.

    Material Options

    We use durable, lightweight kraft and cardboard to create flexible, rigid mailers for various products, including CDs, decomments, photographs, publications, and books. Our stocks are not only durable but also eco-friendly. If you are looking for durable and affordable packaging solutions for your product delivery, you can choose any stock from us to create custom mailer boxes in any size.

    Custom Sizes To Ensure Proper Product Fit

    Different items come in different sizes, and each has a unique packaging size is specialized for it. To help retail and e-commerce businesses find the appropriate packaging for their products, we offer rigid mailers. These mailing boxes with custom logos are specially designed according to your needs and requirements. Now, you can rest assured that your products will properly fit inside these boxes. With us, you get, these rigid mailers in standard and custom sizes of your choice. Our customization options are also available for paper boxes.

    Communicate With Your Customers With Our High-Quality Printing

    Printing is directly responsible for communicating your brand message with your customers or recipients. This is where you can’t mess up. To offer you complete flexibility, we offer different printing techniques for our custom-printed rigid mailers. High-resolution printing of packaging requires immense expertise. Packlim is the leading printing and packaging services provider in the USA. We offer a range of top-notch printing options to help you design your rigid mailer packaging with your desired colors, graphics, product themes, and finishes.

    Some of our best printing techniques are:

    • Offset Printing produces high-quality prints at low costs for large runs. It is ideal for bulk printing, ensuring economical production per piece.
    • Digital Printing is quick and flexible for short print runs. It is perfect for personalized items with variable data, such as names or addresses.
    • Screen Printing: Versatile method for vibrant colors on various materials. Excellent for custom designs on textiles, promotional items, and more.
    • UV Printing: Instant drying, producing sharp and durable images. Eco-friendly with vibrant colors and resistance to fading and scratching

    Not only that, we support all color schemes, such as PMS and CMYK. To offer our clients the best return on their investment, we use imported inks for custom mailer box printing such as:

    • Water-based ink
    • Soy/Vegetable ink
    • Oil-based ink
    • Others

    Luxury Finishing Options For Our Custom Rigid Mailers

    One of the easiest ways through which you can capture shoppers’ attention is by choosing a unique finishing option for your custom rigid mailer.

    Well, this is where we can help you because our rigid mailers pouches come with different finishing options, such as:

    • Aqueous Coating: Water-based coating for a smooth finish. Protects prints and makes them shiny.
    • UV Coating: Uses UV light to harden the coating. Provides a durable and glossy surface.
    • Anti-Scratch Lamination: Protective layer that resists scratches. Keeps prints looking new and clean for longer.

    Add-Ons Options For Rigid Mailers

    Add-ons add an extra layer of elegance to your packaging. This is what helps you to make your products stand out on the shelf. To offer you complete flexibility, we offer multiple add-ons, such as:

    • Hot Foil Stamping: A process using heat to apply shiny foil. Adds a shiny look to designs.
    • Blind Embossing: Creates raised designs without ink or color. Gives a classy, textured feel to paper.
    • Registered Embossing: Embossing that perfectly matches printed designs. Enhances visual appeal with precise alignment.

    Give Your Products A Classic Look With Our Single Color Boxes

    With its diverse set of advantages, single-color mailer packaging also has great influence in the industry. Along with the multiple color printing, we at Packlim also design these mailers with your desired colors. 

    Following are the common single-color boxes that are used to pack different items.

    • Rigid Brown Mailers
    • Rigid Blue Mailers
    • Rigid Black Mailers
    • Rigid White Mailers

    Product rigid mailers with radiant single color create a touch of class for businesses, helping them reduce printing costs. They also have the strongest branding appeal and add timeless visual appeal to items. If you want to evoke an emotional response in the audience, avail yourself of our cost-effective and incomparable printing services.

    Wholesale Prices Or Bulk Rigid Mailers

    At Packim, we are committed to giving businesses the maximum return on their investment; that is why we offer custom rigid mailers at wholesale rates. Buying bulk mailers is always recommended because it lowers the per-unit cost. So, when will you get your cheap rigid mailers? We also offer bulk discounts for custom tuck boxes on every order.

    Order Custom Rigid Mailers From Packlim

    With Packlim, ordering customized rigid mailers wholesale is a breeze. We help you get your dream packaging boxes with a smooth and easy ordering process. These accessible steps can help you satisfy your packaging concerns.

    Explore our range of designs to find that perfectly fit your product’s dimensions and other packaging needs. Provide us with your pre-design artwork; otherwise, fill out our quotation form to inform us about your packaging specifications, including color, design, dimensions, finishes, and add-ons, to get the expertly designed template for your rigid mailers.

    Check each inch of your design before starting bulk production. If you have any questions, contact our customer services for instant solutions. After designing, make the final payment using an acceptable payment method to let us start customizing it according to your specifications.

    Worrying about the budget? No fret! When Packlim is here, there is nothing to fear! We help our clients to save their hard-earned money. Stay relaxed and get your order delivered to your doorsteps with a fast turnaround time. We hope you understand why we are among the top mailer packaging supply companies in the United States.

    Why Choose Packlim?

    Packlim manufactures custom rigid mailers in bulk in the USA. We have collaborated with multiple businesses over the years, so we understand their pain points. Here are multiple reasons why businesses call Packlim the best mailer shipping box manufacturer in the United States.

    In our years of experience, we have seen most businesses feel hesitant when ordering custom made rigid mailers USA for the first time. Honestly, we understand the business owner’s concern. To overcome their hesitation, we offer free 2D-3D mockups. This helps business owners visualize how their items look inside these boxes. Not only that, we also offer physical samples on request but remember extra charges may apply for that.

    Turnaround time plays a crucial role when a business places an order. That is why we offer the fastest turnaround time in the packaging industry. After getting your artwork approved, you can expect to receive your custom mailing boxes at your doorstep within 9 to 12 business days. If you think that is high, then do not worry because we also offer rush orders. After placing a rush order and getting your artwork approved, you can expect to receive your boxes at your doorstep within 5 to 7 business days. (An expedited fee of 25% may apply )

    Packaging experts usually charge thousands of dollars for consultations, and their guidance is very important. However, small businesses do not have enough money to afford their consultation, so we offer free expert guidance with our custom rigid mailers and shipping boxes online. Our packaging expert will help you choose the right material for your design, from printing to finishing and more.

    We are here to help small businesses grow their sales, which is why we offer free design. By collaborating with our packaging designers, you can rest assured that your mailer packaging will look extraordinary.

    Shipping can be one of the biggest costs when purchasing your custom packaging. What if we tell you that we are ready to take this cost on us? Yes, you read it right because Packlim offers rigid mailers with free shipping.

    Hundreds of businesses collaborate with Packlim over other packaging companies because we have a 24/7 customer support department, which means that you can reach out to us at any time. Our support department is filled with highly qualified people who can help you clear out any doubts that you might have. So, when are you collaborating with the best rigid mailer suppliers in the United States?

    Specifications Table

    Specifications Options Available
    Color Scheme CMYK, PMS (up to 4 colors), No Printing
    Printing Options Outside, Inside, No printing
    Technologies Offset, Digital, Flexographic, UV, Screen Printing
    Stock Options 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, SBS Paperboard (White SBS C1S C2), Rigid Board
    Quantity 100 – 500,000
    Finishing Options Gloss, Matte, Spot UV, Gloss Varnish, Aqueous Coating, HD print Satin
    Lamination Silk Lamination, Gloss Lamination, Matt Lamination, Anti Scratch Lamination,
    Common Process Die Cutting, Gluing, Scoring, Perforation
    Add-ons Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet, Custom inserts/partitions, Ribbons,
    Design Proof Flat View, 3D Mock-up, Physical Sampling if requested
    Turn Around Time 4-6 Business Days, Rush Delivery

    Choose/Upload Box Design

    Packlim Provides you with a great collection of box designs available here. You can select the desired box design or go for the option of uploading your own design.

    Fill Up Quote Form

    Use a simple, speedy, and User-friendly quote form to fill up the details you require for your custom packaging box. Choose your own box dimensions printing and finishing options etc

    Place Order

    After filling up the form using the customization options available you can place your order by leaving a message for special directions in The design. Let’s Do It!

    Get A Free Quote

    Receiving a request from you our packaging experts will make and send a free quote to you. You would find this offer the best value exchange of your spending.

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    Approve the Design

    After finalizing the features in the box design our experts will send you the final 2D or 3D mock-up view. You would approve the design to proceed further.

    Get Your Order Delivered

    When you approve the design your order will be processed and completed in the decided turn-around time and it will be delivered to your provided address.

    Design Upload Guide

    In the quote form, you can Upload your own design for the packaging box. Here we accept PSD design file with at least 300 DPI size. You are requested to convert the design type RGB to CMYK To ensure the desired quality of printed design.You should also ensure a perfectly designed and aligned Bleed, Cutline and Safety. Best ot Luck!

    5 Star Reviews from 1000+ Happy Customers

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    Sales at my store have gone skyrocketed! Professional, Protective, and perfectly designed product boxes have beautified my customer unboxing experience. Thanks!.
    Sarah, Handmade (Boston, MA)
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    They are best for eco-friendly, recycled cardboard-made Burger boxes. Printed design has soy inks perfectly absorbed in the material texture. The quality that I wanted! Great!
    David, (Los Angeles, CA)
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    Fantastic gifting experience, now I realize the true worth of luxury gifting. I enjoyed my order experience there! Ready to order again.
    Maria, Online Jewelry Boutique
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    24/7 packaging service! George from their team has assisted me. the exact level of customization in the box design I got. Well mannered and cooperative staff they have. Highly recommended!
    Charles J. (Owner Of Pizza Camp Virginia Beach, VA)
    Product
    Full Color Printing

    Get the perfect blend (CMYK) inks and PMS up to 4 colors. Bespoke design with quality graphics. Sharp, permanent, and photorealistic printed details.

    Product
    Inside & Outside Full Printing

    Create high-quality and consistent print on both sides of your packaging paper. Full-color premium graphics printed on both the internal and external surfaces.

    Product
    One Color Printing

    Single ink color printed design. Creates a bold, minimalist, and aesthetic impression on the packaging. Frequently applied for logos and text-based designs.

    Product
    PMS Printing

    Pantone Matching System confirms consistent color blending with the help of pre-mixed, standardized inks. Perfect for creating high-resolution printed design

    Product
    Cardboard

    The most commonly used sturdy and versatile packaging material. Perfect for custom boxes, packaging inserts, and displays. It is feasible to be coated or printed.

    Product
    Corrugated

    Known as multi-layered cardboard having fluted inner layers sandwiched between two layers of cardboard. Has more strength and is ideal for shipping and bulk packaging.

    Product
    Kraft material

    Known as a natural paper with a raw earthy aesthetic. Frequently applied for eco-friendly packaging boxes and kraft-made paper bags. It is cost-effective and easy to use

    Product
    Rigid box

    Ideal for luxury packaging option. Defined as a thick, sturdy cardboard, offering premium protection and a more appealing look than ordinary cardboard. Ideal for packaging costly items.

    Product
    Oil Based Inks

    Highly absorbable and water-resistant. Such things are expert In producing a rich, vibrant finish in the printed design. Ideal for the designs that have to be prolonged.

    Product
    Water-Based Inks

    Water-based inks are eco-friendly heroes. They are perfect for design with vibrant colors soaked into fabrics for soft. These inks swap harsh solvents for H2O.

    Product
    Pantone

    This is used in the Pantone Matching System as pre-mixed inks. Ideal for consistent color across different printing presses. It can make prints covering a wide range of colors and finishes.

    Product
    Fluorescent Inks

    It is a collection of vibrant inks that glow under UV light. It is easily aligned with the design and is perfect for creating bold, attention-grabbing designs. Gives a luxury touch in the design.

    Product
    Holographic

    Adds a luxurious touch to the packaging by creating a rainbow-like, reflective effect. It creates a magic effect on the printed surface of the packaging box.

    Product
    Metallic Paper

    Make the packaging get a sheen and shimmering look. It is supported by various colors and has the main purpose of an elegant and premium look.

    Product
    Natural Brown Kraft

    Naturally occurring and untreated brown Kraft paper. Best for creating a rustic, organic aesthetic in the custom product packaging. Accelerate your branding.

    Product
    White Kraft

    Bleached Kraft paper. A premium white shade it has. One of the highest quality and ideal packaging materials. Offer a natural, clean, and versatile base for printing and design

    Product
    Box Board E Flute

    It belongs to the class of lightweight cardboard. Commonly used for folding cartons. Can be used as an ideal package material for desired strength and printability.

    Product
    Crystal White E-Flute

    This type of corrugated cardboard E-Flute box board with a premium bright white finish. Can be a perfect packaging option when high-quality printing is the final choice.

    Product
    Kraft E-Flute card material

    E-Flute board Is one of the most eco-friendly packaging options. It is made from recycled Kraft paper.  Can be ideal for bulk product packaging with the desired level of durability.

    Product
    SBS E-Flute

    Highest-quality Solid Bleached Sulfate (SBS) E-Flute board has premium strength. It has printability and feasibility to assemble. Offer better and premium packaging.

    Product
    Debossing

    Text embedded or sunken in the packaging texture. It creates a more engaging and performing design printed on the box. Create a unique and sharp impression making texture elegant.

    Product
    Embossing

    Raised or bulging out text or design elements above the paper surface. Create a sensory effect and appeal to visit more strongly. Reflected the true branding power.

    Product
    Foil stamping

    A luxurious and premium-looking design requires a metallic or colored foil layer. Most commonly gold and silver foil stampings are enough to create an eye-catching finish.

    Product
    Window Patching

    It enhances product visibility by being properly coordinated into packaging. Attract customers by revealing the secret features of the product before them. Enhance selling potential.

    Product
    Anti Scratch Lamination

    Protect both the printed design and information from being scratched and getting abrasions. As a protective guard on the packaging surface. best for premium packaging

    Product
    Spot UV Material

    This creates a highlighting effect with the help of a glossy UV coating to specific areas in the printed design. Grab the attention of the eyes glancing at the packaging box.

    Product
    Soft Touch Coating

    Add a sensory and velvety touch to the packaging surface. It is ideal for a smooth and luxurious feel. Often applicable to the premium product packaging.

    Product
    Silk Lamination Cards

    It is aimed at a premium soft and slight sheen effect on the surface of the box. Easily applicable for premium cards and invitations. Creates an imperial look.

    Product
    Matt Varnish

    It is pasted on the box surface to create a classic, understated look. It subdues the shine of the printed design. It has a magical impact on the overall box appearance.

    Product
    Gloss Varnish

    It makes the product packaging valuable by enhancing the design of the paper. It makes the printed design more vibrant and has an eye-catching appearance.

    Product
    Lamination

    It is applied as the waterproof protective layer to paper, enhancing the durability and water resistance of the packaging. Add some extra value to the printed design.

    Product
    Matt Lamination

    It forms a protective layer over the packaging with a matte finish. It preserves all the features of paper’s natural texture giving the extra shining effect to the design.

    Product
    Gloss Lamination

    Make your packaging shine with a glossy finish which is a protective layer applied to the surface. It strengthens and enhances the efficacy and vibrancy of colors.

    Product
    Aqueous Coating Boxes

    Most frequently applied water-resistant layer with a subtle sheen. It is one of the most eco-friendly lamination options. Empower the printed design with a waterproof action.

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    Let’s Book A Free Consultation

    Discuss your packaging needs with our consultants free of cost by receiving a free call from our service center.

    Use one of 3 options to approach us: