Trusted Companies

Rigid Mailers

Get exceptional 2D and 3D box designs in custom rigid mailers boxes. Packlim has the best design options and the highest packaging material to pack your rigid mailers without any hassle. We offer the best-discounted price rates for customized rigid mailers. These mailer packaging boxes are ready to grab the attention of the market and visitors presenting your products with full charm.  We ensure an error-proof design process consisting of the latest design machinery That's why there is no chance to get any printed or syle defect. Let’s enhance your product presentation with the help of lucrative finishing features like Spot UV, Soft touch, Embossing, and Debossing. Let's confirm a doubtless success in the mailers market. Start customizing your box NOW!










    Custom Rigid Mailers at Wholesale Prices

    The custom rigid mailers are strong and beautiful; whether you use it to mail your fragile products, Packlim's rigid mailers are that silver bullet. These sturdy envelopes are great when sending paintings, documents or prints. 

    Top Quality Rigid Mailers at The Best Wholesale Prices

    We are committed to being the leading Custom Packaging Supplier in the USA. With that goal, we offer wholesale rigid mailer prices so you can ship high-value items without breaking a sweat.

    Custom Rigid Mailer Design Process

    We design processes customized for you. So simply suggest your own; our talented designers will take it from there. Working with you, we choose the right materials, colors, and finishes to design custom rigid mailers that mirror your specific brand.

    Manufacturing of Custom Rigid Mailers

    We manufacture all our custom rigid mailers and custom mailer boxes in-house at the highest capacity & entry available. Whether you are a small, medium or large business with thousands of mailers to be done each week. 

    We can quite easily provide high-quality output that is exactly printed as per your requirements. We are dedicated to quality control and printing durable, reliable, attractive mailers.

    Get Quality Prints in Your Custom Rigid Mailer

    Enhance your brand’s image by printing amazing custom designs on rigid mailers. With our state-of-the-art printing technology, we can replicate your design crisply and clearly, capturing every intricate detail. From simple logos to complex illustrations, we can produce high-quality prints that stand out and bring your mailers alive.

    We Offer Discounts for Bulk Rigid Mailers

    Anyway, enough of the jokes. Do you want to save a ton on your packaging? Packlim, best custom packaging manufacturer in the USA, gives discounts on rigid mailers for 100 of them and above. If you are a large e-commerce business or growing startup, we have bulk pricing available to cut out additional costs and bump up your bottom line. 

    If you would like to learn more about our Bulk offers or get in touch with a representative who can help steer your business toward the best solution, contact us today.

    Large Rigid Mailers for Heavy Products

    Let us transport your bulk items safely and securely. We only use large rigid mailers geared to save the heaviest products. Constructed from sturdy materials, mailer bags are designed to withstand the perils of shipping and ensure that your products are unscathed. You can customize your mailer size and strength using these options to align with the content inside.

    Small Rigid Mailers for Mini Products

    No matter the unique shape or size of a delicate and miniature item, our small rigid mailers will be highly effective for you. With these small mailers, you can get higher protection and professional personalized packages. From jewelry and electronics to other small valuables, our small rigid mailers will protect your products in shipping just like custom shipping boxes.

    Cheap Rigid Mailers for Small Businesses

    Packaging should not be limited to your budget. Packlim offers quality and cheap rigid mailers for small businesses. This is because our cost-effective packaging solutions will enable you to secure valuable products without making the training session heavy on your pocket. In conclusion, you should note that many sizes and types of mailers are available at any price point.

    100% FSC® Certified Recycled Kraft Paper Fiber

    Committed to sustainability? This entire range follows this reciprocal thought; our rigid mailers are made of 100% FSC® certified recycled kraft paper fiber. When you select our eco-friendly packaging, you are supporting our cause for a better earth and making an impact once on the environment. They are also made with sustainability, meaning our mailers protect your items and the planet.

    Pink Rigid Mailers for a Unique Gifting Experience

    Our pink rigid mailers give your packaging a hint of elegance and femininity. Perfect for that person’s birthday, anniversary or any other special occasion. Stylish and eye-catching mailers: The pink mailers are beautiful and protect your gift greatly!

    Best Rigid Mailers Wholesale Services

    Rigid Mailers at affordable prices! It is the finest and most reliable service one can ask for. You save money without sacrificing quality with Bulk purchasing. As a result of our lean production and distribution model, we can produce rigid mailers in high volumes quickly while remaining competitive with your budget.

    Discounts on Rigid Mailers Bulk

    Do you need rigid mailers in Bulk? Combine it with our Bulk discounts, and the savings will increase even further. Flexible pricing solutions for businesses of every size, from startups to enterprise级 Bulk ordering also allows for significant packaging cost savings and can, in turn, increase your margins.

    Types of Rigid Mailers You Get Here

    At Packlim, we offer a variety of rigid mailers to suit your specific needs. Our product range includes:

    • Recycled Self-Seal Rigid Mailers
    • Rigid Cardboard Shipping Mailers
    • White Rigid Paperboard Mailers

    Printing Technologies Used In Printing Custom Rigid Mailers

    We utilize advanced printing technologies to create stunning custom rigid mailers. Our printing methods include:

    • Digital Printing
    • Offset Printing
    • Flexographic Printing

    Custom Rigid Mailers – Order Process

    Ordering custom rigid mailers from Packlim is simple. Here’s how it works:

    1. Design: Share your design ideas or select the already available templated designs. 
    2. Choose Materials: Select the appropriate materials and finishes for your mailers.
    3. Place Your Order: Provide us details, including quantity and features details. 
    4. Production: Our skilled team and error-proof manufacturing process will produce your custom rigid mailers.
    5. Shipping: Your finished mailers will be shipped to your desired location.

    Why Our Custom Rigid Mailers Best?

    Packlim offers premium quality custom packaging services in the United States. Our unique selling points include:

    • Best Designing Team: Our expert designers create stunning and functional packaging solutions.
    • Discounted Packaging Services: We offer competitive pricing and Bulk discounts.
    • FSC-Approved Kraft: Our eco-friendly materials are sourced responsibly.
    • Error-proof Manufacturing Process: We ensure the highest quality standards.
    • Free Shipping for all US Customers: We make it easy and affordable to get your custom packaging

    Best Custom Rigid mailers Are Just One Step Away

    Buy Rigid mailers NOW!

    Specifications Table

    Specifications Options Available
    Color Scheme CMYK, PMS (up to 4 colors), No Printing
    Printing Options Outside, Inside, No printing
    Technologies Offset, Digital, Flexographic, UV, Screen Printing
    Stock Options 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, SBS Paperboard (White SBS C1S C2), Rigid Board
    Quantity 100 – 500,000
    Finishing Options Gloss, Matte, Spot UV, Gloss Varnish, Aqueous Coating, HD print Satin
    Lamination Silk Lamination, Gloss Lamination, Matt Lamination, Anti Scratch Lamination,
    Common Process Die Cutting, Gluing, Scoring, Perforation
    Add-ons Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet, Custom inserts/partitions, Ribbons,
    Design Proof Flat View, 3D Mock-up, Physical Sampling if requested
    Turn Around Time 4-6 Business Days, Rush Delivery

    Choose/Upload Box Design

    Packlim Provides you with a great collection of box designs available here. You can select the desired box design or go for the option of uploading your own design.

    Fill Up Quote Form

    Use a simple, speedy, and User-friendly quote form to fill up the details you require for your custom packaging box. Choose your own box dimensions printing and finishing options etc

    Place Order

    After filling up the form using the customization options available you can place your order by leaving a message for special directions in The design. Let’s Do It!

    Get A Free Quote

    Receiving a request from you our packaging experts will make and send a free quote to you. You would find this offer the best value exchange of your spending.

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    Approve the Design

    After finalizing the features in the box design our experts will send you the final 2D or 3D mock-up view. You would approve the design to proceed further.

    Get Your Order Delivered

    When you approve the design your order will be processed and completed in the decided turn-around time and it will be delivered to your provided address.

    Design Upload Guide

    In the quote form, you can Upload your own design for the packaging box. Here we accept PSD design file with at least 300 DPI size. You are requested to convert the design type RGB to CMYK To ensure the desired quality of printed design.You should also ensure a perfectly designed and aligned Bleed, Cutline and Safety. Best ot Luck!

    5 Star Reviews from 1000+ Happy Customers

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    Sales at my store have gone skyrocketed! Professional, Protective, and perfectly designed product boxes have beautified my customer unboxing experience. Thanks!.
    Sarah, Handmade (Boston, MA)
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    They are best for eco-friendly, recycled cardboard-made Burger boxes. Printed design has soy inks perfectly absorbed in the material texture. The quality that I wanted! Great!
    David, (Los Angeles, CA)
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    Fantastic gifting experience, now I realize the true worth of luxury gifting. I enjoyed my order experience there! Ready to order again.
    Maria, Online Jewelry Boutique
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    24/7 packaging service! George from their team has assisted me. the exact level of customization in the box design I got. Well mannered and cooperative staff they have. Highly recommended!
    Charles J. (Owner Of Pizza Camp Virginia Beach, VA)
    Product
    Full Color Printing

    Get the perfect blend (CMYK) inks and PMS up to 4 colors. Bespoke design with quality graphics. Sharp, permanent, and photorealistic printed details.

    Product
    Inside & Outside Full Printing

    Create high-quality and consistent print on both sides of your packaging paper. Full-color premium graphics printed on both the internal and external surfaces.

    Product
    One Color Printing

    Single ink color printed design. Creates a bold, minimalist, and aesthetic impression on the packaging. Frequently applied for logos and text-based designs.

    Product
    PMS Printing

    Pantone Matching System confirms consistent color blending with the help of pre-mixed, standardized inks. Perfect for creating high-resolution printed design

    Product
    Cardboard

    The most commonly used sturdy and versatile packaging material. Perfect for custom boxes, packaging inserts, and displays. It is feasible to be coated or printed.

    Product
    Corrugated

    Known as multi-layered cardboard having fluted inner layers sandwiched between two layers of cardboard. Has more strength and is ideal for shipping and bulk packaging.

    Product
    Kraft material

    Known as a natural paper with a raw earthy aesthetic. Frequently applied for eco-friendly packaging boxes and kraft-made paper bags. It is cost-effective and easy to use

    Product
    Rigid box

    Ideal for luxury packaging option. Defined as a thick, sturdy cardboard, offering premium protection and a more appealing look than ordinary cardboard. Ideal for packaging costly items.

    Product
    Oil Based Inks

    Highly absorbable and water-resistant. Such things are expert In producing a rich, vibrant finish in the printed design. Ideal for the designs that have to be prolonged.

    Product
    Water-Based Inks

    Water-based inks are eco-friendly heroes. They are perfect for design with vibrant colors soaked into fabrics for soft. These inks swap harsh solvents for H2O.

    Product
    Pantone

    This is used in the Pantone Matching System as pre-mixed inks. Ideal for consistent color across different printing presses. It can make prints covering a wide range of colors and finishes.

    Product
    Fluorescent Inks

    It is a collection of vibrant inks that glow under UV light. It is easily aligned with the design and is perfect for creating bold, attention-grabbing designs. Gives a luxury touch in the design.

    Product
    Holographic

    Adds a luxurious touch to the packaging by creating a rainbow-like, reflective effect. It creates a magic effect on the printed surface of the packaging box.

    Product
    Metallic Paper

    Make the packaging get a sheen and shimmering look. It is supported by various colors and has the main purpose of an elegant and premium look.

    Product
    Natural Brown Kraft

    Naturally occurring and untreated brown Kraft paper. Best for creating a rustic, organic aesthetic in the custom product packaging. Accelerate your branding.

    Product
    White Kraft

    Bleached Kraft paper. A premium white shade it has. One of the highest quality and ideal packaging materials. Offer a natural, clean, and versatile base for printing and design

    Product
    Box Board E Flute

    It belongs to the class of lightweight cardboard. Commonly used for folding cartons. Can be used as an ideal package material for desired strength and printability.

    Product
    Crystal White E-Flute

    This type of corrugated cardboard E-Flute box board with a premium bright white finish. Can be a perfect packaging option when high-quality printing is the final choice.

    Product
    Kraft E-Flute card material

    E-Flute board Is one of the most eco-friendly packaging options. It is made from recycled Kraft paper.  Can be ideal for bulk product packaging with the desired level of durability.

    Product
    SBS E-Flute

    Highest-quality Solid Bleached Sulfate (SBS) E-Flute board has premium strength. It has printability and feasibility to assemble. Offer better and premium packaging.

    Product
    Debossing

    Text embedded or sunken in the packaging texture. It creates a more engaging and performing design printed on the box. Create a unique and sharp impression making texture elegant.

    Product
    Embossing

    Raised or bulging out text or design elements above the paper surface. Create a sensory effect and appeal to visit more strongly. Reflected the true branding power.

    Product
    Foil stamping

    A luxurious and premium-looking design requires a metallic or colored foil layer. Most commonly gold and silver foil stampings are enough to create an eye-catching finish.

    Product
    Window Patching

    It enhances product visibility by being properly coordinated into packaging. Attract customers by revealing the secret features of the product before them. Enhance selling potential.

    Product
    Anti Scratch Lamination

    Protect both the printed design and information from being scratched and getting abrasions. As a protective guard on the packaging surface. best for premium packaging

    Product
    Spot UV Material

    This creates a highlighting effect with the help of a glossy UV coating to specific areas in the printed design. Grab the attention of the eyes glancing at the packaging box.

    Product
    Soft Touch Coating

    Add a sensory and velvety touch to the packaging surface. It is ideal for a smooth and luxurious feel. Often applicable to the premium product packaging.

    Product
    Silk Lamination Cards

    It is aimed at a premium soft and slight sheen effect on the surface of the box. Easily applicable for premium cards and invitations. Creates an imperial look.

    Product
    Matt Varnish

    It is pasted on the box surface to create a classic, understated look. It subdues the shine of the printed design. It has a magical impact on the overall box appearance.

    Product
    Gloss Varnish

    It makes the product packaging valuable by enhancing the design of the paper. It makes the printed design more vibrant and has an eye-catching appearance.

    Product
    Lamination

    It is applied as the waterproof protective layer to paper, enhancing the durability and water resistance of the packaging. Add some extra value to the printed design.

    Product
    Matt Lamination

    It forms a protective layer over the packaging with a matte finish. It preserves all the features of paper’s natural texture giving the extra shining effect to the design.

    Product
    Gloss Lamination

    Make your packaging shine with a glossy finish which is a protective layer applied to the surface. It strengthens and enhances the efficacy and vibrancy of colors.

    Product
    Aqueous Coating Boxes

    Most frequently applied water-resistant layer with a subtle sheen. It is one of the most eco-friendly lamination options. Empower the printed design with a waterproof action.

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    Let’s Book A Free Consultation

    Discuss your packaging needs with our consultants free of cost by receiving a free call from our service center.

    Use one of 3 options to approach us: